Setting Up or Scaling Up Your Warehouse?

ABL’s Smart Warehouse Setup Tips to Boost Efficiency

We’re Often Asked About How to Run an Efficient Warehouse

Whether you're launching a new warehouse or moving into a larger space, efficiency is everything. Here are some expert tips from ABL to help you get it right from the start:

1. Lease or Buy the Right Space

• Plan for growth – is there room to expand?
• Look for higher ceilings to allow for taller racking and maximise vertical storage.
• Ensure easy access for trucks, containers, customer parking, and deliveries.
• Confirm the power supply – will you need 3-phase power for equipment?

2. Plan Your Layout for Flow & Function

• Store heavy or awkward items at waist height to minimise injury risk.
• Place fast-moving items near the front to reduce picking time.
• Designate separate zones for goods-in and goods-out processes.
• Clearly label all picking bays and shelf locations.
• Keep the workspace clean – clutter reduces productivity.
• Consider installing security cameras for safety and loss prevention.
• Set up a courier collection zone to streamline dispatches.
• Use digital picking slips to reduce paperwork and improve accuracy.

3. Choose the Right Technology and Equipment

• Plan electrical layouts for desktop terminals, printers, strapping machines, pallet wrappers, and forklift chargers.

4. Invest in the Right Forklift

• Consider your turning circle needs, maximum lift height, and reach.

5. Don't Overlook the Essentials – Consumables Checklist

• Pens, permanent markers, and cutting tools
• Pallet wrap (black wrap for high-value or pilferable stock), dispensers, and tensioners
• Invoice enclosed envelopes and warning labels (Fragile, Top Load, DG)
• Strapping, buckles/seals, and appropriate tools
• Bubble wrap, foam, corrugated board, and void fill
• Mailers, polybags, and resealable bags
• Packaging tapes and dispensers (use acrylic adhesives in cold areas)
• Workplace hygiene items like hand towels and toilet paper